Ithaca Builds

Mapping, photos and information for Ithaca construction and development projects

Carey Building VI: Ceiling Demo Done, ACM Removal

February 28, 2014 // by Jason Henderson

The plaster ceiling demolition has been completed by Compass Builders, and asbestos-containing material (ACM) remediation began earlier this week, so the space is completely closed-off. There’s about 366 linear feet of pipe-wrap and sections of old 9×9 floor tile being removed on the second floor by Sunstream Corp, out of Binghamton, NY. The supply loop for the radiators runs up from the basement, then around the perimeter of the second floor roughly 12-13 feet off the floor, above where the plaster ceiling hung. The pipe was insulated wherever it was not exposed to finished space, so basically above the ceiling, and within exterior wall chases.

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The ACM assessment survey was done by Microbac Laboratories out of Cortland, NY, and they stay on-site during the remediation phase to monitor air quality. Here’s the second floor map, indicating materials found in the survey:

Microbac-Carey-2nd-Map

 

John Snyder Architects is currently working on the details for the final incubator design in collaboration with the team from Cornell University. Here’s the demolition plan, showing all the walls that have been removed from the second floor:

 

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Carey Building V: Plaster Ceiling Demo

February 23, 2014 // by Jason Henderson

Throughout past week, Compass Builders have made quick work of the old plaster ceiling demolition, and now that the ceiling is exposed, Sunstream Corp will be commencing remediation on the pipe wrap material starting mid-week. The current piping above the former plaster ceiling provides the supply loop for the radiators, which are returned via separate runs to each unit from below. We found an old heating system drawing from the 1926 installation- the second floor sketch is below.
Once the ceiling was exposed, it confirmed the design intent for the finished space, which would be to leave the concrete ceiling slab, beam and column work exposed in the finished space. One of the more popular renovation (especially office & residential space) trends is to leave old structural elements exposed- the leasing term thrown around is called “brick and beam” space, which implies leaving brick walls, and typically, reinforced concrete columns, beams, and floor slabs exposed. In addition to adding a characteristic style, there are some practical advantages as well: electrical conduit runs and HVAC (heating, ventilation, and air conditioning) ductwork are visible, providing a transparent view of where services lead, and eliminating the additional time, materials, and complexity of working around finished walls or drop ceilings. There’s about 14 feet of headspace on this level, so the high ceilings provide another desirable advantage.

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Carey Building IV: More Demolition Photos

February 18, 2014 // by Jason Henderson

Here are some more photos, taken near the end of last week, when the remainder of the walls had been demolished. The old plaster ceiling is coming out these next few days, so I’ll post photos of that later on this week and next. One of the interior (formerly an exterior, see photo of piece below) walls was a combination of cinder block, then terra cotta block, with steel rebar rods run all the way through, then filled with concrete- I guess with older buildings, you never really know what you’re going to run into. The concrete has been quite a challenge as well; it’s probably 5,000 to 7,000 PSI based on how it has behaved with a power chisel. Most foundation, slab, and wall concrete mixes are now typically in the range of 3,000 to 5,000 PSI, so the pours done here in 1922 are probably portland cement with a coarse stone aggregate, which is commonly used for applications where the concrete is exposed to freeze-thaw cycles, so in this case, it would make sense for the exterior walls and structural elements.
Interesting fact- the concrete mix for One World Trade Center’s supporting columns and walls (the building has a central concrete tower, like a vertical bunker) was invented solely for the project, and the higher-range pours have a tested strength of 14,000 PSI.

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Carey Building III: Demolition Photos

February 10, 2014 // by Jason Henderson

Just a fun little pack of demolition photos here from the Carey Building project, the future home of the business incubator space, a joint effort by Cornell University, Ithaca College, and Tompkins Cortland Community College.

Interior demolition work is being done by Compass Builders, and after a couple weeks, they should have all the interior walls down, along with the plaster ceiling. The walls are a combination of metal studs with sheetrock facing and sprayed-in cellulose cavity fill, along with original walls, which were built with cellular gypsum block coated in plaster, but also cinder block and terra cotta block. The original plaster ceiling is quite heavy, containing a layer of plaster coating on top of metal lath, then another thick coat of plaster, and then ceiling tiles glued underneath, all hanging from heavy metal hangers attached to the ceiling deck.

Sparks Electric Company started last week, demoing and capping electric lines for the wall and ceiling demo to proceed safely, and HALCO took care of the old cooling system ductwork today, as well as capping a few water supply lines that will be in the way of wall demo.

 
Friday, the 7th:
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Monday, the 10th:
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Purity Ice Cream Site Walkthrough Photos

January 31, 2014 // by Jason Henderson

I had a walkthrough of the Purity Ice Cream project this past Wednesday with Bruce Lane, so here are some photos of what’s being worked on. The work is being done by Strawbridge and Jahn Builders.

From the outside, it’s probably not too noticeable yet- there’s a section of brick facade that has been removed on the opposite (north side), which will be replaced with a grayer toned brick, along with the walls towards the western end. The original building was built rather recently- back in 1953, and there have been three additions since then, and various renovations.

The current owners, Bruce and Heather Lane bought the business back in 1998, about a month before it was ready to close its doors due to financial insolvency. Ithaca seems rather fortunate in this regard: we have an abundance of individuals and local leaders investing their personal time and capital in order to keep cherished places and businesses alive.

The Purity operation used to distribute all sorts of goods around town beyond ice cream- almost like a general goods delivery service. Once large national distribution companies like SYSCO began to emerge and compete, typically the smaller town-based and regional distributors were either bought out, shifted business, or went out of business.

View from South on Meadow Street:
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Former line queue and serving counter- the space will be reworked for more efficient serving:

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Former bathrooms for customers- new bathrooms will be slightly larger, with a shared hallway:

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Future prep area and mechanical closets (part of the second addition- the windows and concrete block wall to the left were the original face of the building, then this new section was added, where you can see the corrugated steel on the ceiling):

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Former production room to become a generous seating area:

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Render from North edge of the lot:

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Future floor plan for first floor:

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More information here:
Purity Ice Cream
John Snyder Architects